Automatic integration flying UV laser marking machine
Product Description
Equipment composition: The plastic bottle cap laser marking system mainly consists of eight parts: variable data coding system, cap sorting system, buffer feeding mechanism, bottle cap spacing mechanism, ultraviolet laser marking system, visual scanning recognition and removal system, air purification system, and point sorting mechanism.
Function and configuration: Adopting an automatic feeding waterfall type capping mechanism, the automatic feeding function is achieved. Two sets of high-speed online marking ultraviolet laser systems simultaneously laser mark the inner and outer codes of the bottle cap, which can identify the two-dimensional code and character code on the surface of the product. Two sets of code reading visual recognition systems are used to automatically recognize the inner and outer codes of the cap and associate variable data. For those that cannot be recognized, automatic online reading and elimination are carried out to ensure the readability of the inner and outer codes of the bottle cap, ensuring that the pass rate of bottle cap coding after elimination is ≥ 99.9%.
Main functions of the bottle cap online labeling system
1) Marking function: It can mark Chinese and English text, time and date, serial number, etc., and output Chinese and English, graphics, and various QR codes. The font library is fully functional and can support personalized special characters;
2) QR code marking function: It can realize variable data transmission of the QR code system, generate various variable QR code data, and upload data functions;
3) Data system function: Based on different data systems, it can achieve real-time communication between network and serial ports, receive data encoding, or directly read MDB databases, TXT, and Excel files;
4) Anti tampering code function: customizable area codes for dealer management, anti-counterfeiting and anti smuggling measures.
5) Production tracking function: It can save data such as production shifts, time, and content for easy supervision and tracking.
6) Automatic counting and packing function: The system marks completion while achieving automatic counting. There are two channels at the counting and packing port. When box A is full, it switches to box B to start packing and emits an audible and visual alarm to remind the operator to replace the empty box. This cycle continues.
Product detail diagram
Equipment composition
Laser marking system
The main function is to perform online dynamic QR code marking on the inner and outer codes of bottle caps;
Waterfall type capping machine
The main function is to organize the bottle cap, with the cap facing in one direction, and output it to the laser marking system for marking. The host adopts variable frequency speed regulation and the main material is made of stainless steel.
Wind supply channel
The system is followed by a capping machine, which transports the bottle caps to the laser marking conveyor line in the direction of use.
Split cover mechanism system
The device pulls the bottle cap apart and transports it to the vacuum conveyor belt, using a micro servo motor controlled cap separation system. The split cap is made of wear-resistant metal encapsulation material, and hand cranked clamping can be used for bottle caps of different sizes, requiring equal spacing between bottle caps.
Vacuum adsorption conveying system
This system is connected to a cap separation system, which uses vacuum adsorption to transport bottle caps for stable QR code coding and marking by two sets of laser machines. This system is controlled by servo power.
Positive and negative bottle cap mechanism
The mechanism connects the upper and lower conveyor lines to complete the turning of bottle caps on both sides;
Laser marking system
The main function is to perform online dynamic QR code marking on the outer code of bottle caps;
Code reading recognition system
The system includes detection lenses, controllers, industrial intelligent cameras, etc., which can be used to detect the readability of QR codes on bottle caps after labeling, and to reject bottle caps that fail to read information.
Data code association
The software system implements the association of data inside and outside the bottle cap and generates the outer box code to complete the three in one process, and the printer prints the label code.
Electrical control system
This system is used to control the entire production line, including the air supply channel, cover separation mechanism system, vacuum conveyor belt, and visual code reading system.
Pneumatic control system
This system is used to control the entire production line. Including gas source distributor, filter, cylinder, flow control valve, solenoid valve, etc.
Air purification system
This system is used for vacuuming and filtering the gases and dust emitted by the laser machine during operation.
1, Scope of application description
1. Product range: Supports multiple color bottle caps, 24-38 # caps;
2. Functional features: simultaneous identification and data association of internal and external codes
3. Marking content: QR code, identification code;
4. Efficiency range: 350Pcs/min;
5. Code reading detection: optional code reading recognition detection and identification code presence/absence detection;
6. Three in one: Cover inside, cover outside, and box code data association;
Main functions of the bottle cap online labeling system
1) Marking function: It can mark Chinese and English text, time and date, serial number, etc., and output Chinese and English, graphics, and various QR codes. The font library is fully functional and can support personalized special characters;
2) QR code marking function: It can realize variable data transmission of the QR code system, generate various variable QR code data, and upload data functions;
3) Data system function: Based on different data systems, it can achieve real-time communication between network and serial ports, receive data encoding, or directly read MDB databases, TXT, and Excel files;
4) Anti tampering code function: customizable area codes for dealer management, anti-counterfeiting and anti smuggling measures.
5) Production tracking function: It can save data such as production shifts, time, and content for easy supervision and tracking.
6) Automatic counting and packing function: The system marks completion while achieving automatic counting. There are two channels at the counting and packing port. When box A is full, it switches to box B to start packing and emits an audible and visual alarm to remind the operator to replace the empty box. This cycle continues.
Are you still worried about burning edges when doing UV laser engraving? In fact, these problems can be solved by using a UV laser head.
Because the laser wavelength of the UV laser head is 355 nanometers, and the focal length is 180 mm. This short-wavelength laser can penetrate optical materials without creating focal spots on the surface of the material. Therefore, the UV laser head can achieve a finer engraving effect.
Therefore, if you want to improve the engraving effect, choosing a UV laser head is a good choice.
Why is the laser 15-inch integrated touch screen better than the ordinary touch screen?
First of all, its operating interface is more concise and intuitive, and it does not require complex Settings.
Secondly, its function modular layout, at a glance, easy to operate.
Third, it has an independent switch button, more user-friendly.
Fourth, it uses a resistive touch screen, which can work normally even in a dusty environment and has a longer service life.
Fifth, it supports multiple language switching to meet the needs of users in different regions
Product Parameters
UV laser beam quality is good Small size, light weight High marking accuracy Stable and reliable performance Integrated design of whole machine Easy to operate
| Laser power |
3W/5W/10W/15W/17W/20W |
| Laser type |
Pulsed ultraviolet Solid Laser (wavelength 355) |
| Electricity demand |
220V,AC50/60HZ,1KVA |
| Maximum linear marking speed |
12000mm/s |
| Operating interface |
10 inch integrated touch screen |
| Positioning mode |
Focus red light, preview red light |
| Coding area |
70mm-800mm |
| Communication interface |
USB/rs232/Net interface |
Packaging & Shipping
Company Profile
Founded in 2009, Guangzhou Bimegao Intelligent System Technology Co., Ltd. is a national high-tech enterprise that that focuses on
R&D, production,sales and after sales services. We specialize in producing various laser marking machines such as CO2 laser marking machine,UV laser marking machine,Fiber laser marking machine, and providing one-stop solutions with sorting, traceability, anti-counterfeit, visual inspection, labeling, printing, paging, cases association functions ect.
Our company has a complete technical team of optics, electronics, software development, mechanical design, electronic control development and technical application services. With rich experience in industrial packaging and integrated application, we have independently researched and developed a series of patented products with CE compliance, which can provide users with a complete set of solutions from single equipment to overall application, and provide professional technical support, reliable equipment supply and excellent after-sales service.
The products are widely used in the fields of medicine, beverage, food, hardware, daily chemicals, auto parts, electronic components, household appliances, plastic products, glass products etc which can be used for metal or non-metallic materials.
We have provided services to tens of thousands of customers and have rich experience for projects from researching, implementation until after sales service.Besides of goods selling in China, our products export to over 50 countries and religions like Azerbaijan,Vietnam,India,Dubai, Saudi Arabia, Russia,Australia, Columbia etc.
Our Advantages
*15years experience
*Independent R&D,designing and engineering team
*3000square meters manufacturing space
*CE compliance
*OEM, ODM available
Certifications
FAQ
1. Who are we?
Founded in 2009, Guangzhou Bimegao Intelligent System Technology
Co., Ltd. is a national high-tech enterprise that that focuses on
R&D, production,sales and after sales services. We specialize in producing
various laser marking machines such as CO2 laser marking machine,UV laser marking machine,Fiber laser marking machine, and providing one-stop solutions with sorting, traceability, anti-counterfeit,marking, visual inspection,visual positioning labeling, printing, paging, cases association functions ect..
2.How can we guarantee quality?
We have strict quality management procedures, and do final inspection before shipment.
3. Are you a factory or a trading company?
We have our own factory.
4.Could you provide after sales service?
Yes, warranty is 12months.
5.Why do you buy from us instead of other suppliers?
Our company has a complete technical team of optics, electronics, software development, mechanical design, electronic control development and technical application services. With rich experience in industrial packaging and integrated application, we have independently researched and developed a series of patented products with CE compliance, which can provide users with a complete set of solutions from single equipment to overall application, and provide professional technical support, reliable equipment supply and excellent after-sales service.
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